OVERVIEW

A tangle sensor for a Thies dyeing machine is a specialized device used to detect yarn or fabric tangles during the dyeing process. In Thies machines (which are widely used for fabric and yarn dyeing, especially for sensitive materials), avoiding tangles is crucial because tangling can cause defects, uneven dyeing, or even machine stoppages. They are one of the many industrial spare parts that help improve machine performance and reduce downtime. Adding tangle sensors to Thies dyeing machines is a smart way to increase production and quality.

SPECIFICATION

Tangle Sensor – Specification for Thies Dyeing Machines
Parameter Specification
Application Detects fabric or yarn tangling inside Thies dyeing machines (soft flow, air flow, rope dyeing)
Detection Method Mechanical (arm sensor) / Optical (photoelectric sensor) / Tension-based electronic sensor
Mounting Location Near fabric flow nozzles, delivery area, or overflow vessel
Sensor Type Contact or Non-contact (depending on model)
Material Stainless steel (frame), industrial-grade plastic (sensor tip)
Sensing Range Adjustable sensitivity (varies by fabric type and flow speed)
Signal Output Digital output (ON/OFF) to PLC/Controller
Response Time < 10 milliseconds
Operating Voltage 24V DC (standard industrial control voltage)
Power Consumption Less than 2W
Communication Potential-free contact or direct PLC input
Environmental Protection IP65 or higher (water, chemical, and heat resistant)
Temperature Range 0°C to 80°C (32°F to 176°F)
Alarm Indication LED indicator or direct HMI/SCADA display
Mounting Adjustable brackets for custom fitting
Maintenance Low — periodic cleaning recommended
Certifications CE, RoHS compliant (depending on manufacturer)

FEATURES

Features of Tangle Sensor for Thies Dyeing Machines:

Tangle Detection:
Quickly identifies knots, snags, or fabric tangling inside the dyeing vessel during circulation.

Fast Response Time:
Immediate signal (within milliseconds) to prevent fabric damage and machine jams.

High Sensitivity:
Adjustable sensitivity to suit different fabric types (lightweight, heavyweight, elastic materials).

Contact and Non-Contact Options:
Available in mechanical (touch type) or optical (photoelectric type) to match machine configurations.

Robust Construction:
Built with stainless steel or industrial plastic to resist dye chemicals, heat, and high-pressure environments.

Seamless PLC Integration:
Direct interface with machine control systems (PLC/SCADA) for automated machine stop or alert activation.

Waterproof and Chemical Resistant (IP65/IP67 Rated):
Designed to work reliably inside wet, chemical-heavy dyeing chambers.

LED Alarm Indication:
Built-in LED or signal output to show the operating status visually.

Adjustable Mounting:
Flexible installation options with adjustable brackets for different Thies machine models and settings.

Low Maintenance:
Minimal service needs; simple periodic inspection and cleaning ensure long sensor life.

Energy Efficient:
Operates at low voltage (24V DC) with very low power consumption.

Increases Production Efficiency:
Prevents machine downtime due to fabric faults, ensuring consistent production runs.

Fabric-Friendly Design:
Ensures no additional tension or damage is applied to sensitive fabrics during detection.